Thursday 20 September 2012

Zinc Borate – in Things that Saves Life, Saves Property and Protects Our World


Fire, when erupts and spread uncontrolled causes severe losses of lives and properties. Be it the nature or things that surround us, fire damages and turn to ashes whatever comes in between. Since ages, people have been continuously working to find ways to control the fire and developing materials that are fire resistant. We often see, when the fire break out, there are fire-fighters trying to control it and suppress it with variety of methods, tools and compounds. Among those, a chemical known for its unique properties and is widely used in equipments meant for flame retarding and suppressing of smoke is Zinc Borate.

Denoted by the chemical formula 2ZnO.3B2O3.3.5H2O, this specialty chemical is EPA approved. Borate Flame Retardant or ZB2335, a Boron-based chemical is actively used as ingredients in paints, pigments, adhesives and ceramic. Due to its typical chemical composition and properties, the application of this Boron-based chemical is preferably used as a preservative, fungicide and corrosion inhibitor.

This compound, complex in nature, is utilized by several industries for variety of purposes and needs. It is widely popular for its use as a fire retardant in PVC, Polyolefin, Elastomers, Epoxy Resins and Polyamides. This chemical is also used in Halogen-containing systems in conjunction with Antimony Oxide, whereas in Halogen-free systems, it is used in combination with Alumina Trihydrate, Red Phosphorous and Magnesium Hydroxide.

So when we talk about its uses in our everyday life, this Boron-based chemical is used to serve the needs of various products and objects that are manufactured in the industries. As in most of the polymer compounds like canvas tents, Zinc Borate diffuses water of hydration at temperatures above 554 degrees Fahrenheit to restrict fire and suppress smoke.

In furniture industry, it serves as an excellent chemical for the treatment and protection against termites and other corrosive insects in lumber, wood, hardwood and plywood. Thus constitutes in the longer life of wood due to its preservative properties. At the present time, borates based chemicals have become an important ingredient in different kinds of ceramic tiles and enamel glazes to enhance durability and improve luster.

Due to such amicable and revolutionary properties, borates-based products are now required in almost every industry for assorted reasons and needs. As a result, companies have now ventured in to producing such chemicals and clays that increases output and decreases energy consumption of manufacturing industries. They supply these Boron-based chemicals to their clients with optimum quality and industry standards.

Companies are supplying Zinc Borate under Specialty Chemicals as per the needs of their customers. For further details & information, logon to http://www.royceintl.com.

Tuesday 18 September 2012

A Briefing on the Properties and Applications of Basic Dyes


Basic dyes belong to the class of synthetic dyes and are from the family of aniline dyes. These dyes are called so because they are salts of organic bases. They are also referred to as cationic dyes because in solution these dyes molecules ionize, causing its colored components to turn into an action of positively charged radical. Generally, these dyes are considered very easy-to-use and they can be used in several of printing and dyeing tasks. They feature excellent tinctorial strength and great brilliance, both of which are not at all excelled by any other category of dyes.

Properties:
  • The characteristics that make these dyes special are the intensity and brilliance of their colours.
  • They are readily soluble in mentholated spirit and alcohol
  • Many of these dyes are hardly soluble in water.
  • The major property of these dyes is that they will fuse with tannic acid to form an insoluble compound, provided mineral acid is not present.
  • These colorants have poor fastness to light and differ in regard to washing fastness from poor to moderate.
  • The wet fastness of these dyes on protein fibres can also be enhanced by means of back tanning. This includes treating the dyed material with tannic acid to form the insoluble compound, thereby alleviating the tendency to migrate.
  • Materials like cotton are regarded as inadequate substrate for these dyes because they do not possess the entailed planar structures to absorb dyes.
  • Most of these dyes are chlorides by chemical combination and they have positively charged colouring agent (or chromospheres).
  • Majority of these dyes have vivid colours with varied range of brilliance. Besides, they may exhibit fluorescent properties and may occur in different colours.
  • Special cationic dyes are also available for dyeing acrylic fibres.
  • These dyes are utilized for woolen materials when particularly vibrant shades are required that cannot be obtained with acid dyes.
Applications:
Applications on wool, paper, wood, feather, straw-braided articles, leather and cotton is recommended. Selected members of this category can also be utilized for printing or dyeing on polyacrylonitrile fibre and acetate fibre.

Furthermore, the freebases of these dyes can be utilized as solvent dyes. Pigments precipitated by the combination of these dyes with phosphotungstomolybdic acid, display high fastness to light. They are extensively utilized in the manufacturing of stationery items like stamp-pad inks, carbon paper and ball-pen. In addition, these dyes can be employed as colouring elements in distemper when precipitated in China clay.

Cationic dyes are economical as compared to the other dyes. These dyes are extensively known to produce some of the best synthetic dyes utilized for commercial purposes. These dyes are a popular choice for their usage in hand painting on acrylic fibre because they are bright in colour and have a wash-fast property, when utilized on acrylic. They are also utilized for permanent dying of containers, floors, sinks, counters and wide array of other materials.

Basic dye is reliable and has strong colorants having numerous commercial applications. To know more about basic dyes and its properties, log on to www.royceintl.com. Royce offers a widespread range of performance based Specialty Chemicals.

Monday 10 September 2012

Industrial and Household Uses of Epoxy Resin


Epoxy, a form of resin, is recognized as an extremely durable glue type, which renders top-notch level of bonding properties. It is usually sold in 2-different packages known as Part A (resin) and Part B (hardener). It is important to blend both the parts in exact ratios before utilizing them to avail a specific strength. This adhesive can securely bind numerous materials like plastics, wood and metals. These adhesives provide solid bonding properties and can serve as a tough layer of protection as well.
Industrial Uses
The rudiments of epoxy can be derived from petroleum products, one being Bisphenol-A, which provides this chemical its boding efficiency. Another component in this resin is Epichlorohydrin that aids the chemical and provides a strong layer, which is resistant to moisture, humidity and an array of varying temperatures.
The qualities like strong bonding and hard coating make these adhesives a perfect choice for thermosetting epoxide polymer to be utilized with metals, which undergo great levels of stress. Some instances of such applications are, metal plating on ships and hulls of airplanes. The versatility of these adhesives facilitates it to be utilized even in the construction of wooden furniture. In this application, this hardener is able to secure sections of frames and acts as a coat of protection when it is utilized to varnish the finished product. Varnishing utilizing epoxies render the product an alluring finish and are highly potent to sustain that eye-catching look for many years.
Household Uses
Moreover, you can utilize these resins to repair defected household products. For instance, if the leg of a chair has begun to wobble, you can apply this adhesive to secure the joint.
It acts as a hardener, which creates robust joints and renders it with durability to endure any amounts of stress that it may undergo.
Some other applications of this hardener in household includes repair of broken clocks, antique picture frames, making candles and components that might have fallen off from a device. These chemicals serve as an effective substitute to any other forms of glue, which you might be utilizing to repair household stuff.
When using this hardener, keep in mind to mix the vital elements (as instructed on the pack) before applying it to the components. Different brands of epoxy come with different time limit, like, how much time is required for the chemical to dry up and provide a sturdy bond.
To know more about epoxy, and how you can purchase them, visit www.royceintl.com.

Wednesday 5 September 2012

VAT Dye – A Miraculous Invention for Textile Industry


Being one of the several varieties of water insoluble dyes, this dye has revolutionized the textile industry with its coloring capabilities. The dye is used to color the fiber only after changing it to leuco form in an alkaline solution of sodium hydrosulfite. These dyes are classified in four categories depending upon the degree and amount of temperature, salt, caustic soda and hydrosulfite are required.

The four main categories of VAT Dye is IN Dyes, IW Dyes, IK Dyes and IN Special Dyes in which the ingredients and compositions varies from high, medium to low. Vat dying holds several benefits; among them, long lastingness, wash fastness and light fastness are the eminent ones.

In textile industry, dying fibers with Vat dyes involves multiple stages and processes, such as –
  • To change the insoluble pigments of Vat dyes into sodium leuco-vat anions that is more soluble in nature
  • The sodium leuco-vat anions are then dispersed in to cellulosic fibers
  • Wiping off reducing agents and excess alkali through wash mechanism
  • Oxidation of soluble dye into insoluble pigment form that are within the cellulosic fibers
  • At the end, the leftover molecules are reoriented in to more crystalline form through soaping

Looking at the above mentioned processes and multiple stages in the procedure, it seems to be complex and intricate; however, when one sees the final output, it is amazingly bright and shiny. The results mainly depends upon the procedures followed at different stages and out of all those stages, reduction is the most important one whose success is based on factors like particle size of the dye, time, temperature, pH of dye and the concentration of the reducing agent.

Vat dyes possess unique benefits and due to their distinctive properties, they have found their utility and usefulness for wide range of fibers like wool, rayon, cotton and several different varieties that are used in textile manufacturing industries. Their coloring aspect and long lastingness is highly popular to bring different shades of bright colors to the fibers.

VAT Dye has become the most important part in every form of dying requirements in the textile industry due to its excellent results and ease of availability. There are companies that deals with such coloring solvents and dyes primarily for variety of industries, variety of purposes. These companies manufacture chemicals for textile industry and delivers all across the world. Other than this, they also offer products like, plastic dye, paper colorant and other types of coloring agents.